
Hot water usage in American households consumes between 15 and 30%
of a home’s energy demand, according to the
US Department of
Energy. Surprisingly, the technology used to heat water in the US
is antiquated and highly inefficient
when compared to the tankless
or on-demand technologies now used regularly in Europe and Asia.
This primer attempts
to explain the new technology and benefits behind
whole-house natural gas-fueled tankless water heaters (TWHs).
Myth 1: Only a tank can provide a large amount of hot water.
Heating a tank of hot water is neither an effective nor
an efficient way to supply hot water. As hot water drains from
the tank, in-flowing cold water lowers the overall temperature
of the water in the tank. Traditional tank-based water heaters
are not designed to heat the in-flowing cold water rapidly enough
to keep the out-flowing water at a constant temperature. In contrast,
properly sized TWH systems are designed to keep out-flowing water
at a constant
temperature.
Myth 2: A tankless hot water system can’t provide enough continuous
hot water for an entire household.
The reality is that the heat-exchanger technology used in
TWHs is specifically designed to provide a full and
inexhaustible
flow of appropriately heated water to an entire household.
Myth 3: Tankless water heaters must heat the water so hot that it
is dangerous to use them.
Actually this fear is more relevant to traditional tank-based
water heaters than to TWH systems. Tankless
systems are safer to operate
since they heat the water to only slightly above the level of intended
use.
Traditional tank-based water heaters have to overheat the stored
water so that it will remain hot enough as the
in-flowing cold water
mixes with it.
Myth 4: Tankless water heating systems cost more to operate.
Like any profitable investment there is an immediate outlay
of cash, but when you factor in the lower operating
cost and longer
(20-year) service life, TWHs save their owners a substantial amount
of money. In fact, as illus-
trated below, it is difficult to construct
a scenario where owners of a new natural gas TWH system will earn
a
return on investment of less than 45%.

Even before financial savings are considered, there are four benefits
of using TWHs that make using them worthwhile:
hot water supply,
space savings, long service life and easy maintenance, and convenience
and safety.
Supply of hot water. Properly sized and adjusted
TWH systems can provide an effectively endless supply of hot water.
Given
our long experience with the frustrations inherent in traditional
tank-based water heating systems, an endless
supply of hot water
can be difficult to imagine. Prior to converting our vacation home,
we were skeptical that TWHs could
live up to their reputation.
But seeing was believing. The test we did following installation
of the TWH (see Practical
Considerations below) made us immediate
converts.
Space savings. Tankless hot water systems can be
installed indoors or outdoors. In either case they are wall mounted
and
surprisingly compact. Since they have electronic instead of open-flame
pilots, they can be put in closets and other
tight areas that could
not accommodate a conventional hot water tank. A typical large unit
measures only 14”W x 24”H X
9”D plus the attendant
plumbing. Some TWH systems include a small electric recirculating
system and tank, which can
be placed on the floor or also suspended
from the wall.
Service life and maintenance. Once installed, a
TWH system should last much longer than the traditional tank-based
alternatives
and should be easier to maintain. Typical tank-based water heaters
last between 7 and 10 years, depending
on use and water conditions. Most TWH systems have a 20-year useful
life and, in contrast to tank- based heaters, nearly every component
can be individually replaced without replacing the complete
unit. Traditional tank-based systems
can also be
maintenance intensive: pilot lights can blow out and need relighting,
tanks can and frequently do leak at the most inop-
portune times,
and as tanks age and calcite deposits build up inside, they often
start to make pinging or other noises as
they heat water. In contrast,
TWHs are relatively maintenance free and should require very little
attention over their esti-
mated 20-year lives. During a 20-year period,
homes using tank-based hot water heaters may require as many as two
tank-based
replacements, with each replacement requiring time and money and
potentially causing great inconvenience.
Safety and Convenience. Since TWHs have neither
an open-flame pilot nor a tank of stored hot water, they are free
of
many of the safety issues that accompany tank-based systems. Also,
the temperature setting on TWHs is digital and
precise, unlike the
coarse twist knob settings on most tank-based heaters. This means
that if you need to raise the temp-
erature of the hot water during
cold months because of cold or uninsulated plumbing, you can do this
simply and pre-
cisely with the TWH digital temperature setting. Also,
the temperature on tank-based systems is often kept much higher
than
is needed with a TWH system. Therefore, the chance of scalding is
greater with tank-based systems.
Financial Savings. Compared to tank-based systems,
TWHs are cheaper to use both because they are cheaper to
operate (in
two ways) and because their service life is more than twice that
of a tank-based system. On an operational
basis, TWHs heat water
more efficiently than do traditional tank-based water heaters. The
standard measure of energy
efficiency for water heaters is a metric
called the Energy Factor or “EF”, numbers shown on the
yellow Energy Guide tags
on water heaters and certain other appliances.
EFs for tank-based natural gas water heaters are mostly in the low
60s,
while EFs for natural gas fueled TWHs are usually in the mid
80s. Therefore, when doing the basic job of heating cold
water to
hot water, TWHs are about 20 to 25 percent more efficient than tank-based
systems. In addition, traditional tank-
based systems consume energy
in their “stand-by” mode,
i.e. when they are maintaining the temperature of an already
heated
but idle tank of hot water. Energy used during stand-by mode can
range from 15 to 30 percent of the total energy
that a tank-based
system uses. Taken together, these two sources of operational efficiency
result in TWHs being 20 to 40
percent more economical to operate.
As an aside, it is worth noting that electric water heaters (both
tank-based and tankless) enjoy energy factors in the 90s.
But there is a continuing debate about whether this
results in a better solution for the consumer. In favor of electric
heating
is the fact that electric
water heaters use their energy source (electricity) extremely efficiently.
However, natural gas
heaters have several advantages: (1) in most
US markets, electricity is considerably more expensive than natural
gas on
an equivalent energy basis, (2) electricity heats somewhat
more slowly than natural gas, resulting in moderately greater
waste
of drawn water while waiting for the hot water to reach the faucet,
and (3) the production of electricity itself pro-
duces a higher emission
of greenhouse gases and other pollutants than does natural gas. In
this primer we compare only
natural gas-based water heaters. For
those who wish to review the debate between electricity and natural
gas, read these
web pages:
Favoring electricity:
http://www.e-tankless.com/gas-vs-electric
Favoring natural gas:
http://www.foreverhotwater.com/the-facts-about-tankless.php
While natural gas TWHs do operate more efficiently than their tank-based
counterparts, their longer service life also
contributes significantly
to their better overall financial performance. TWHs can cost 50 to
100% more than tank-based
heaters to buy and install. However, TWHs last more than twice as long as tank-based
systems. To calculate
the
financial benefits of owning a TWH system, the higher initial
costs have to be netted against the cheaper ongoing operat-
ing costs
and the longer service life. To achieve comparability, the financial
analysis needs to have a 20-year horizon;
otherwise the higher initial
cost of the TWH will tilt the analysis against the TWH. But when
a full 20-year period is consid-
ered and the multiple tank replacements
are factored in, the financial benefits of owning a TWH system become
compelling.
To illustrate the potential financial advantages of owning a TWH,
we performed a sensitivity analysis of the benefits for a
range of
home size and fuel costs. To conduct this analysis, we reviewed the
available on-line calculators and chose the
calculator sponsored
by Rinnai, a leading European manufacturer of TWH systems, at (http://www.foreverhotwater.
com/tank_compare/).
While the calculator is opaque relative to certain specifics within
the financial calculation, it allows
transparency and user flexibility
relative to both usage conditions and fuel types and costs. This
flexibility allowed us to
analyze the benefits for a range of home
sizes (based on people, showers and large tubs) and for a range of
fuel costs.
For the fuel cost scenarios, we consulted the Energy
Information Administration of the US Department of Energy (http:
//www.eia.doe.gov/pub/oil_gas/natural_gas/data_publications/natural_gas_annual/current/pdf/table_023.pdf)
and
selected three states to represent low, moderate and high-cost
natural gas. The three fuel cost scenarios are:
- Scenario 1 (low cost) California $1.186/hundred cubic feet,
- Scenario
2 (moderate cost) New Jersey $1.344/hundred cubic feet, and
- Scenario
3 (high cost) Connecticut $1.624/hundred cubic feet.
The calculator’s results illustrate both annual operating
savings as well as overall savings (including the initial purchases
and
the replacements) over the 20-year period. Since these various cash
flows occur in different years across the 20
years, a return on investment
(ROI) is also shown. The ROI calculation weights the cash flows by
the time periods in
which they occur and discounts cash flows that
occur in later periods. We handicap the analysis against the TWH
by
ignoring the potential $300 federal tax rebate. For information
on the tax credit read: www.tanklesstaxcredit.
com/guidelines.html.
Did you know...that hot-water usage
in the average US household is between 15-30%
of a home's overall
energy demand? It's a fact, according to the US Department of Energy.

For a small house, in the low-cost fuel scenario an outlay of
$1,600 for a new TWH system is projected to produce total
savings
of $3,355 over 20 years and earn an ROI of 48%. For a medium-sized
house in a moderate-cost fuel scenario,
the projected savings is
$4,766 over 20 years and the ROI is 68%. And for a large home in
a high-cost fuel scenario, the
projected savings is $6,800 over
20 years and the ROI is 97%.
In fact, every home size and every fuel cost scenario produces
a meaningful cash savings and an attractive ROI. If we
take a cautious
view of these estimates and conservatively reduce them by half,
the least attractive return would still be
24%. How often can we
make financial investments with reasonably predictable returns
of 24% or better and improve
daily aspects of our lifestyle in
the process?
It is valuable to look at two additional elements in the financial
analysis. First, the fuel costs are assumed to remain
unchanged
over the 20-year period. To the extent that fuel costs rise, the
operating savings will improve the above pro-
jected savings and
ROIs. Second, the longer service life of the TWH figures significantly
in the overall cash
savings. In a practical sense
this means that over a 20-year period, owning a TWH allows you
to avoid the inconvenience
of having to replace the tank-based
system every 9 years (as projected in the Rinnai calculator).
So for the effort of converting from a natural gas fired tank-based
system to a TWH system, you can:
- enjoy endless hot water,
- regain valuable floor space in your
house,
- operate a safer water heating system,
- benefit from a longer
service life, and
- earn a significant return on investment.
Who wouldn’t
want to make such a change?
Did you know...that a Tankless
Water Heater is safer
to operate than a conventional tank-based system?

The environmental benefits from converting to a TWH system are
twofold: reduction in greenhouse gas emissions from
using the
more energy efficient TWH and a reduction in landfill waste from
the longer service life (and smaller size) of the
TWH units.
To estimate the reduced carbon dioxide emissions, we assumed that
the supply of natural gas is one hundred percent
methane. By knowing
the amount of carbon dioxide that is produced when methane is burned,
we were able to estimate
the total carbon dioxide released annually
and over the 20-year life of a TWH system.
The table below projects the reduction in carbon dioxide achieved
by converting from a traditional natural gas tank-based
water heater
to a natural gas TWH. A medium home would reduce its carbon dioxide
production by 7.23 tons over a 20-
year period. Total emissions
from all household operations for an average American home total
approximately 248 tons of
carbon dioxide over a 20-year period.
Thus, converting to a TWH system would reduce an average US household’s
carbon
dioxide emissions by about 3%.

Since tank-based water heaters have a service life of only seven
to ten years and since every US home has a water
heater, the total
landfill contribution from retired water heaters is quite large.
In fact, the US Department of Energy esti-
mates that Americans
deposit 7.3 million traditional tank-based water heaters into landfills
each year. Converting
American homes to 20-year life TWH systems
would eventually cut the number of water heaters deposited in landfills
to
less than half of that number. Further, since TWHs are much
smaller than tank-based water heaters, the volume placed in
landfills
would decrease even more.
Did you know...that, according
to the US Department of Energy, Americans deposit an
estimated 7.3 million traditional tank-based water heaters in our landfills annually?

In the summer of 2006, we converted our vacation home from three
large interconnected tank-based water heaters to two
interconnected Rinnai
TWHs. Since the vacation home is unoccupied at various points in
the year, our primary motivation
in converting to TWHs was to eliminate
the waste from the stand-by heating of the three water tanks. Our
initial research
led us to focus on three features of the various
TWH candidates:
- Energy Factor (EF)
- Flow rate (in gallons per minute (GPM))
- Modulated control of the
heat exchanger
Besides conducting a general web search about TWH
systems, we found an excellent web site maintained by the US
Department
of Energy, which has a range of information on TWH systems and
other water heating topics: www.eere.
energy.gov/consumer/your_home/water_heating/index.cfm/mytopic=12760
Our vacation home is located near a ski resort in Utah, and when
it gets used it gets used a lot. So we were duly skepti-
cal about
whether these modest-sized on-wall tankless units could keep up with
our demand for hot water after we all
return from a day of skiing.
Because of the size of the house, the plumber recommended interconnecting
two large TWHs
to cover the whole house.
The installation took place over two days. Appropriate shut-offs
and by-passes were installed between the old and new
systems. Since
the existing plumbing had a recirculating system for hot water, we
decided to install a five-gallon electric
hot water heater to coordinate
with the recirculating system. Recirculating systems are designed
to reduce potable water
waste by reducing the time (and amount of
water) before hot water reaches an open faucet. Thus, they save water
at the
cost of additional energy use. However, in Utah, water is
a fairly precious commodity.
We remained skeptical until we turned the by-pass valve and tested
the new system by turning on all the showers and
sinks. After 10
minutes the water was still as hot as at the beginning. With the
traditional tank-based water heater system,
when four or more showers
were running at once, the temperature of the water started to fall
within a few minutes. The
water remained so hot during our post-installation
test that we lowered the digital setting for the two TWH units.
In the process of saving money and reducing our carbon emissions,
we also gained a considerable amount of space. The
tandem TWH system
we installed takes no floor space, compared to the three feet by
eight feet of floor space that our
traditional system occupied.
- Hal Hinkle, Tim Hinkle, Kasia Duda

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